Lean management methods: Evidence from the manufacturing industry in the Czech Republic

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Lean management is a way to satisfy the increasing customer demands while maintaining production efficiency. This paper aims to map and analyze the level of use of lean management methods in the manufacturing industry in the Czech Republic. It searched for links and dependencies between company size, production type, and lean management methods in operational processes. The data were obtained from a nationwide survey within the manufacturing industry companies and were presented using descriptive statistics. A structured questionnaire was sent to 469 manufacturing companies with a return rate of 18.8%. Nonparametric statistical analysis (Fisher’s exact test) was used to confirm or reject the hypotheses. The research results confirmed the dependence of lean management methods on company size and production type. Lean management methods are used mainly by large enterprises, while micro- and small enterprises rarely employ them. Considering production typology, lean management is applied in serial production, and Single Minute Exchange of Dies (SMED) prevails. The most used techniques in mass production include the method of order in the workplace (5S) and Kaizen. The findings suggest that the future of industrial output should focus on sustainability and rationalization of production resources, which is offered by the synergy of lean management and Industry 5.0.

Acknowledgment
This paper is co-financed by IGA/FLKR/2023/002 Rationalization and Sustainability of Resources in Production-Logistics Processes the Czech Republic and RVO/FLKŘ/2024/01 Logistic Systems Safety.

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    • Table 1. Use of lean management methods by company size
    • Table 2. Lean management methods for standardization and process management according to company size
    • Table 3. Modified Fisher’s exact test: Dependence of company size and the use of lean management methods for standardization and process control
    • Table 4. Use of lean management methods according to production processes
    • Table 5. Modified Fisher’s exact test: Dependence of production processes and the use of lean management methods for standardization and management of processes and type of production
    • Table 6. Lean management methods for standardization and process control according to the type of production processes
    • Table 7. Impacts of lean management by company size
    • Conceptualization
      Romana Heinzova, Eva Hoke, Nikola Janova
    • Data curation
      Romana Heinzova, Eva Hoke, Nikola Janova
    • Investigation
      Romana Heinzova, Eva Hoke, Nikola Janova
    • Project administration
      Romana Heinzova
    • Resources
      Romana Heinzova
    • Supervision
      Romana Heinzova
    • Writing – original draft
      Romana Heinzova, Eva Hoke, Nikola Janova
    • Writing – review & editing
      Romana Heinzova, Eva Hoke, Nikola Janova
    • Formal Analysis
      Eva Hoke
    • Methodology
      Eva Hoke